Job Description

The Process and Reliability Engineer will manage and oversee the maintenance and repair of industrial paper converting equipment, as well as design, integration, and optimization of manufacturing and industrial processes to improve efficiency and reduce costs. This includes overseeing installation, operation, maintenance and repair of equipment, as well as preventative maintenance systems. Direct the activities of the maintenance mechanics and technicians and perform hands on mechanical, process, and electrical repairs.

You will also collaborate with cross-functional teams, implement process improvement initiatives and contribute to the overall success of the organization.

In addition to maintaining and repairing equipment, this position will be a champion for Lean and 5S progression. In this role, he/she will support the development of a Lean culture.

Essential Functions

• Provide technical knowledge of paper and paper converting
• Provide lead technical support and troubleshooting expertise to resolve equipment-related issues and improve overall equipment effectiveness (OEE).
• Lead the design, project management, and installation of new and replacement equipment for production improvements.
• Augment and develop preventative maintenance strategies and structure for improving production uptime.
• Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement and recommending appropriate solutions.
• Design and implement process optimization strategies to enhance efficiency, reduce cycle time and improve product quality through the application of Lean and Value-Engineering concepts.
• Collaborate with production and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
• Monitor and analyze process performance metrics, such as throughput, yield and scrap rate and develop strategies to meet or exceed targets.
• Participate in cross-functional teams to drive root cause analysis, corrective actions and preventive measures.
• Provide training and guidance to production teams on new processes, procedures and equipment to ensure successful implementation and operation.

Required Skills/Abilities

• Excellent problem-solving and analytical skills with the ability to identify and resolve complex process issues with hydraulic, pneumatic and electrical systems. Knowledge of programmable logic controllers, ability to read and understand equipment drawings.
• Strong knowledge of process optimization techniques, lean manufacturing principles, Six Sigma methodologies and statistical analysis.
• Working knowledge of process safety, risk assessment and compliance with regulatory standards.
• Effective communication and interpersonal skills to collaborate with cross-functional teams and stakeholders.
• Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
• Strong project management skills with the ability to prioritize tasks and meet deadlines.
• Availability to provide troubleshooting and repairs of manufacturing equipment to two 24/7 operations

Education/Experience

• Bachelor’s degree in Engineering
• Several years of experience as a process engineer or related role in a manufacturing environment. Paper Mill or converting operations experience a huge plus.
• Strong hands on Mechanical and Electrical skills. Experience in troubleshooting and repairing industrial equipment.

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